{"product_id":"junction-box-welding-machine-ks-01c","title":"Junction Box Welding Machine KS-01C","description":"\u003cblockquote\u003e\n\u003cp\u003eOoitech KS-01C Junction Box Welding Machine features automatic hot bar tin welding and high frequency welding with CCD positioning accuracy of ±0.1mm. Supports 5BB-12BB full cell, half-cut, and bifacial modules. Cycle time ≤16s with 99.6% welding quality\u003c\/p\u003e\n\u003c\/blockquote\u003e\n\u003cp\u003e\u003cimg alt=\"Junction Box Welding Machine KS-01C | Automatic Solar Panel Junction Box Soldering Equipment - Ooitech\" src=\"https:\/\/cdn.ooitech.com\/runtime\/image\/w800_h600_fitblur_v2_1774492507915923.webp\"\u003e\u003c\/p\u003e\n\u003ch4\u003eJunction Box Welding Machine KS-01C | Automatic Solar Panel Junction Box Soldering Equipment - Ooitech\u003c\/h4\u003e\n\u003cp\u003eOoitech KS-01C Junction Box Welding Machine features automatic hot bar tin welding and high frequency welding with CCD positioning accuracy of ±0.1mm. Supports 5BB-12BB full cell, half-cut, and bifacial modules. Cycle time ≤16s with 99.6% welding quality\u003c\/p\u003e\n\u003chr\u003e\n\u003chr\u003e\n\u003ch5\u003eJunction Box Welding Machine KS-01C - Fully Automatic Solar Module Junction Box Soldering System\u003c\/h5\u003e\n\u003cp\u003eThe Ooitech KS-01C Junction Box Welding Machine is an advanced fully automatic soldering system engineered for high-precision junction box welding on solar PV modules. Designed to meet the demands of modern solar panel manufacturing, this machine integrates automatic hot bar tin welding and high frequency welding technologies with intelligent CCD visual positioning to deliver outstanding soldering accuracy of ±0.1mm. The KS-01C is compatible with a wide range of module configurations including 5BB to 12BB full cell, half-cut modules, bifacial modules, single junction boxes, 3-separate junction boxes, and black module junction boxes with black busbars. With a rapid cycle time of 16 seconds or less and a welding quality yield rate of 99.6%, the KS-01C is the ideal solution for solar panel production lines ranging from 5MW to 1GW capacity.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"Watch video\" src=\"https:\/\/img.youtube.com\/vi\/dHD1rVByMaM\/maxresdefault.jpg\"\u003e\u003c\/p\u003e\n\u003cp\u003eThe machine features a comprehensive suite of intelligent functions including AI-powered image inspection, automatic repair welding, pre-welding and post-welding detection, real-time welding temperature preservation, and full MES system interaction. Its robust mechanical design, advanced electrical control system, and user-friendly HMI interface make the KS-01C a reliable and efficient cornerstone for any solar module manufacturing facility.\u003c\/p\u003e\n\u003cp\u003eWatch Ooitech solar panel production line in action: \u003ca href=\"https:\/\/www.youtube.com\/watch?v=uRS9sn94sIQ\"\u003eMBB Full Automatic Solar Panel Production Line Video\u003c\/a\u003e\u003c\/p\u003e\n\u003ch5\u003eTechnical Parameters\u003c\/h5\u003e\n\u003ch6\u003eGeneral Specifications\u003c\/h6\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eModel\u003c\/td\u003e\n\u003ctd\u003eKS-01C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eApplication\u003c\/td\u003e\n\u003ctd\u003e5BB-12BB full cell, half-cut module, bifacial module, single junction box, 3-separate junction box, black module junction box (customizable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eApplicable Junction Box Specifications\u003c\/td\u003e\n\u003ctd\u003eConventional, terminal triad, middle 3-separate junction box, black component junction box (extensible to custom specifications)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eModule Size\u003c\/td\u003e\n\u003ctd\u003eMax: 2650mm x 1400mm; Min: 1644mm x 985mm; Frame thickness: 20-45mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Module Weight\u003c\/td\u003e\n\u003ctd\u003e40kg\/PCS\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Method\u003c\/td\u003e\n\u003ctd\u003eAutomatic hot bar tin welding \/ High frequency welding\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePositioning Mode\u003c\/td\u003e\n\u003ctd\u003eCCD photo positioning, accuracy ±0.1mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCycle Time\u003c\/td\u003e\n\u003ctd\u003e≤16s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOpening Probability\u003c\/td\u003e\n\u003ctd\u003e\u0026gt;99.0%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Quality Yield\u003c\/td\u003e\n\u003ctd\u003e99.6%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Tension Qualified Rate\u003c\/td\u003e\n\u003ctd\u003e100%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNoise\u003c\/td\u003e\n\u003ctd\u003e≤65 dB\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEquipment Lifetime\u003c\/td\u003e\n\u003ctd\u003e≥10 years\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVersion Switching\u003c\/td\u003e\n\u003ctd\u003eQuick switching\u0026lt;10 min (initial switching \u0026lt;2 hours)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch6\u003eWelding and Tinning Parameters\u003c\/h6\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Temperature\u003c\/td\u003e\n\u003ctd\u003e180-500°C adjustable, temperature accuracy ±10°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAutomatic Tinning\u003c\/td\u003e\n\u003ctd\u003eTin amount settable, accuracy ±0.1mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompatible Tin Weight\u003c\/td\u003e\n\u003ctd\u003e1-3kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTin Wire Diameter\u003c\/td\u003e\n\u003ctd\u003e0.5-2mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFast Refueling Time\u003c\/td\u003e\n\u003ctd\u003e\u0026lt;1 min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePulling Force After Welding\u003c\/td\u003e\n\u003ctd\u003e≥80N\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Scar Size\u003c\/td\u003e\n\u003ctd\u003eEffective welding area \u0026gt;80%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Head Life\u003c\/td\u003e\n\u003ctd\u003e≥35,000 times\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWelding Head Cleaning\u003c\/td\u003e\n\u003ctd\u003eAutomatic cleaning by time set + cycle cleaning (daily maintenance\u0026lt;5 min)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eR Deviation Correction\u003c\/td\u003e\n\u003ctd\u003e≤30° adjustable range\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch6\u003ePower and Utility Requirements\u003c\/h6\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Supply\u003c\/td\u003e\n\u003ctd\u003e380V \/ 50Hz \/ Three-phase five-wire\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Rating\u003c\/td\u003e\n\u003ctd\u003e60\/20KW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWire Diameter\u003c\/td\u003e\n\u003ctd\u003e6mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Supply Pressure\u003c\/td\u003e\n\u003ctd\u003e6 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Flow\u003c\/td\u003e\n\u003ctd\u003e400 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Pipe Diameter\u003c\/td\u003e\n\u003ctd\u003e10mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eExhaust Air\u003c\/td\u003e\n\u003ctd\u003eDouble port, 2m³\/min, diameter 170mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling\u003c\/td\u003e\n\u003ctd\u003eBuilt-in chiller unit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch6\u003eDetection and Inspection System\u003c\/h6\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eFunction\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePre-welding Inspection\u003c\/td\u003e\n\u003ctd\u003eLead wire pressing detection (100% accuracy), lead line deviation detection, junction box installation deviation detection with abnormal alarm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePost-welding Detection\u003c\/td\u003e\n\u003ctd\u003eHeight measurement and visual inspection, automatic defective product identification and alarm, automatic repair welding\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAI Imaging System\u003c\/td\u003e\n\u003ctd\u003eAI automatic learning function, overpass rate ≤0.5%, missing rate 0%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTin Wire Detection\u003c\/td\u003e\n\u003ctd\u003eDetects tin wire presence and abnormality, automatic re-take when no tin wire detected\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReal-time Temperature Preservation\u003c\/td\u003e\n\u003ctd\u003eImage-saved welding temperature stored as database file for high traceability\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch5\u003eTechnical Advantages\u003c\/h5\u003e\n\u003ch6\u003eIntelligent AI-Powered Visual Inspection\u003c\/h6\u003e\n\u003cp\u003eThe KS-01C incorporates an advanced AI imaging system with automatic learning capability. The system achieves an overpass rate of 0.5% or less and a missing rate of absolute zero, ensuring every welding defect is detected. Real-time welding temperature images are saved as database files, providing full traceability for quality management.\u003c\/p\u003e\n\u003ch6\u003eAutomatic Repair Welding Capability\u003c\/h6\u003e\n\u003cp\u003eWhen the post-welding inspection system identifies abnormal solder joints, the machine automatically initiates repair welding without operator intervention. This eliminates virtual welding, welding leakage, and other defects, maintaining the 99.6% quality yield rate throughout continuous production.\u003c\/p\u003e\n\u003ch6\u003eHigh-Precision CCD Positioning System\u003c\/h6\u003e\n\u003cp\u003eThe CCD-based positioning system captures precise images of junction box locations with an accuracy of ±0.1mm. Combined with the R deviation correction function that handles junction box installation angle deviations of up to 30 degrees, the system ensures consistent welding quality regardless of minor placement variations.\u003c\/p\u003e\n\u003ch6\u003eComprehensive Pre-welding and Post-welding Detection\u003c\/h6\u003e\n\u003cp\u003ePre-welding detection achieves 100% accuracy on lead wire pressing inspection, lead line deviation, and junction box installation deviation. Post-welding detection includes height measurement and visual inspection with automatic defective product identification and alarm functionality.\u003c\/p\u003e\n\u003ch6\u003eAdvanced Automatic Tinning System\u003c\/h6\u003e\n\u003cp\u003eThe automatic tinning system provides precise tin amount control with ±0.1mm accuracy. Fast refueling takes less than 1 minute, and the system is compatible with tin wire diameters ranging from 0.5mm to 2mm with 1-3kg capacity. Intelligent alarms notify operators of material shortage or tin abnormalities.\u003c\/p\u003e\n\u003ch6\u003eRapid Cycle Time and High Efficiency\u003c\/h6\u003e\n\u003cp\u003eWith a cycle time of 16 seconds or less and an opening probability exceeding 99.0%, the KS-01C maximizes production throughput. Quick version switching in under 10 minutes enables flexible production scheduling across different module types and configurations.\u003c\/p\u003e\n\u003ch6\u003eRobust Mechanical and Electrical Design\u003c\/h6\u003e\n\u003cp\u003eThe machine body utilizes European standard 40x80 aluminum or equivalent-strength welded steel frame construction for overall stability with zero vibration during operation. The welding head lifespan exceeds 35,000 cycles, and the overall equipment lifetime is rated at 10 years or more.\u003c\/p\u003e\n\u003ch6\u003eFull MES System Integration\u003c\/h6\u003e\n\u003cp\u003eThe KS-01C supports comprehensive MES interaction with data collection capabilities including component information, equipment operation parameters (temperature, test pictures, welding time, barcode information), consumables replacement records, maintenance records, and maintenance reminders. Data and pictures are stored for over 1 month with automatic coverage functionality.\u003c\/p\u003e\n\u003ch6\u003eUser-Friendly HMI and Multi-level Control\u003c\/h6\u003e\n\u003cp\u003eThe human-machine interface supports formula-based mode switching with 50 formula storage capacity. The system includes 4 levels of user hierarchical permission control, fault state manual test with single step operation, simulation action capabilities, and automatic wire feeding speed calculation based on wire diameter, density, and tin amount parameters.\u003c\/p\u003e\n\u003ch6\u003eComplete Quality Assurance\u003c\/h6\u003e\n\u003cp\u003eThe machine ensures no diode short circuit or other short circuits during welding. The welding head maintains clean contact without tin contamination that could cause hidden cracks. No soldering residue is left in the wiring box or on the backplane, and flat, even tin piles are achieved without missing gaps or suspension.\u003c\/p\u003e\n\u003ch5\u003eProduct Applications\u003c\/h5\u003e\n\u003cp\u003eThe Ooitech KS-01C Junction Box Welding Machine is designed for a broad range of solar panel manufacturing applications:\u003c\/p\u003e\n\u003ch6\u003eSolar Module Production Lines\u003c\/h6\u003e\n\u003cp\u003eIdeal for integration into complete solar panel production lines with capacities ranging from 5MW to 1GW. The machine supports all mainstream module formats including standard full-cell modules, half-cut cell modules, and bifacial modules for both PERC and TOPCon cell technologies.\u003c\/p\u003e\n\u003ch6\u003eMulti-Busbar (MBB) Production Lines\u003c\/h6\u003e\n\u003cp\u003eFully compatible with 5BB to 12BB configurations, the KS-01C is perfectly suited for modern MBB solar panel production lines. It supports the latest cell technologies including M6, M10, and M12 wafer sizes.\u003c\/p\u003e\n\u003ch6\u003eJunction Box Type Compatibility\u003c\/h6\u003e\n\u003cp\u003eThe machine accommodates conventional junction boxes, terminal triad configurations, middle 3-separate junction boxes, and specialized black component junction boxes with black busbars. Custom junction box specifications can be accommodated through equipment customization.\u003c\/p\u003e\n\u003ch6\u003eDiverse Module Formats\u003c\/h6\u003e\n\u003cp\u003eFrom standard rectangular modules up to 2650mm x 1400mm to compact modules as small as 1644mm x 985mm with frame thicknesses between 20-45mm, the KS-01C handles diverse module form factors with quick version switching capability.\u003c\/p\u003e\n\u003ch6\u003eSmart Factory Integration\u003c\/h6\u003e\n\u003cp\u003eWith full MES system compatibility, real-time data collection, barcode information processing, and comprehensive data storage, the KS-01C integrates seamlessly into Industry 4.0 smart factory environments for solar panel manufacturing.\u003c\/p\u003e\n\u003ch5\u003eContact Ooitech to Get Your Junction Box Welding Machine\u003c\/h5\u003e\n\u003cp\u003eOoitech, founded in 2013, is a trusted provider of turnkey solar energy solutions with over 10 years of experience in the PV industry and industrial laser applications. Our equipment has been exported to Poland, Hungary, Korea, Mexico, Egypt, Algeria, India, Saudi Arabia, Syria, Kazakhstan, and many other countries worldwide.\u003c\/p\u003e\n\u003cp\u003eOoitech provides complete turnkey solutions including:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e5MW to 1GW solar module production line supply\u003c\/li\u003e\n\u003cli\u003eTraditional PV line upgrade to the latest MBB production line\u003c\/li\u003e\n\u003cli\u003eFactory construction consultation and facility layout design\u003c\/li\u003e\n\u003cli\u003eRaw material selection guidance\u003c\/li\u003e\n\u003cli\u003eProduction procedure assistance and solar power station installation support\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eFor more information about the KS-01C Junction Box Welding Machine or our complete range of solar panel production line equipment, please contact us:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eEmail: \u003ca href=\"mailto:info@ooitech.com\"\u003einfo@ooitech.com\u003c\/a\u003e\n\u003c\/li\u003e\n\u003cli\u003ePhone: +8618571646990\u003c\/li\u003e\n\u003cli\u003eWhatsApp: +8615961592660\u003c\/li\u003e\n\u003cli\u003eHead Office: Wuhan Yangtze River Center, Wuhan, China\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eDownload our product catalogue: \u003ca href=\"https:\/\/drive.google.com\/file\/d\/1EWA3TV6hJb_cAUH6w0UENpRglAgq_Kzv\/view?usp=sharing\"\u003eOoitech Catalogue\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003eDownload our company profile: \u003ca href=\"https:\/\/drive.google.com\/file\/d\/1yg9NLXzLOmPWriYScQZeM6ZfSZ8gcQ88\/view?usp=sharing\"\u003eOoitech Company Profile\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003eVisit our YouTube channel for more solar factory information and production line videos: \u003ca href=\"https:\/\/www.youtube.com\/ooitech\"\u003eOoitech YouTube Channel\u003c\/a\u003e - Subscribe, like, and stay updated with the latest in solar panel manufacturing technology!\u003c\/p\u003e","brand":"Ooitech","offers":[{"title":"Default Title","offer_id":44198346391651,"sku":null,"price":99999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0560\/1427\/4659\/files\/w800_h600_fitblur_v2_1774492507915923.webp?v=1779418956","url":"https:\/\/ooitechchina.myshopify.com\/products\/junction-box-welding-machine-ks-01c","provider":"Solar Panel Making Machine","version":"1.0","type":"link"}